Safety Lessons Learned From Wile E. Coyote 4

coyoteanothergenius

Today’s lesson learned from the Wile E. Coyote school of safety where they constantly defy the laws of physics, perverse the rules of nature and live in animated immortality.  But here gravity always rules.

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LESSON 4 Preventing Falls: Falls don’t just occur off the top of a building but can happen in facilities where production occurs within buildings of several stories including several levels of mezzanines and conveyors belts.  Lack of railings, guard rails or open holes in floors are especially dangerous in these areas since you are not wearing fall protection gear so if you drop the only thing stopping you is the bottom.  If you were to slip or trip in an elevated area the safety railing/guard rail is there to stop you from going over the side preventing serious injury or death.

coyoyefallsgravity

If a section of safety railing needs to be removed for repairs or replacement it should be completed as fast as possible and not wind up on a backburner.  Until the railing is back in place properly mark the area as hazardous with signs and cones and limit the amount of traffic.  As far as the odd holes in the floor, they’re usually the result of machinery that use to operate in that space.  Why some companies leave the holes I’ll never understand as it’s dangerous and illegal to do so. How can you concentrate on your job when you have to wonder if you’re taking your last step.  In areas where a lot of debris is created makes the holes even harder to find.  Cover and repair them immediately!

If these unsafe conditions exist where you work and you have reported them and no one gets back to you, there is no movement to correct it, or you’ve been told to mind your business and you’ve spoken with H.R. and/or your union representative and still, nothing is done then you have to decide how important your life is.  Call the OSHA Hotline 1-800-321-6742(OSHA) and make an anonymous complaint.  The life you save may be your own.

monkeyfallgearposter

The TopTen OSHA Violations Before Christmas. On the Tenth Day

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Santa received a notice of violation(1926.501) Fall Protection-General Requirements and this unfortunately still #1 on OSHA’s TopTen violations for 2019.

In fact, falls have been the number 1 cited violation since 2011 and shows no sign of loosening its grip on that distinction.  This is very frustrating since falls can be stopped with the use of one word, NO.  If your foreperson or boss tells you we don’t have the time for you to put on your safety gear and properly tie off tethers to finish work on the roof just tell them I don’t have the time to die today, so NO!

Why?  Let’s say you do the right thing and wear your harness and all the gear needed.  You grab that 4×8 sheet of plywood to take it across the roof when a gust of wind catches the board like a sail and pulls you over the edge.  However, your fall is suddenly stopped by the tether and as you wait to be pulled up, you realized you lived and have a good tale to tell.  Meanwhile, in an alternate universe, you decided the boss is right and not to wear any of your protective gear.  Your reasoning, it’ll only take a second to move that sheet of plywood to the other side of the roof and it’s almost quitting time.  As you carry the board across the roof a gust of wind grabs the board and pulls you over the edge and as you plummet there is no sudden jerk from the tether to stop your fall but you have enough seconds to think,, rethink and rethink your mistake, your family, your kids until the ground breaks your fall.  If you are lucky the fall killed you instantly, no pain or suffering if you are not, expect a long life of pain, rehab, therapy, and disability.

So as you see the choice is yours.  It always has been.  Never allow anyone to challenge your courage, your manhood, your personality, your culture,  your capability to be a team player or other abilities just to goad you into committing an unsafe act or be bullied or threaten your job to do the same.  The law protects you.  Call the OSHA HotLine at 1-800-321-6742 (OSHA). 

Santa’s crew is training on how to properly wear their harness and how and where to properly tie off tethers before working right after they spent time learning what hazards to look for before working at any height over 6 feet, (9 feet in Arizona) since there are so many other ways to die from a fall.  Mis-use of ladders, poorly assembled scaffolding, side rails with missing sections, unmarked holes in the floor, wet or slick floors, distraction while working with spinning or vibrating equipment.  This is why you always inspect the area and safety equipment to be used before beginning work and never use any safety equipment that is damaged, frayed or altered.  What good is a side rail going to do for you if a section is missing to stop your fall?  What good is a rope rated to hold 100 lbs., when you weigh 220 lbs.?  Get in the habit of asking questions. The answers you get will give you enough insight to tell you if you want to continue working for that company.  If they give you answers and take safety seriously you found a keeper,

Santa’s Northpole workshop as well as your fall prevention program should include:

  1. Training – Identification of fall Hazards, how to wear and use PPE, anchoring tethers/lanyards and other associated items.
  2. Live demonstration and practice wearing and using.
  3.  Document all training including signatures of attendees, the material covered and who conducted the training.
  4. Enforce the rules, evenly and consistently.
  5. Group inspection of PPE  Equipment needs to be inspected on a regular basis, what better way to turn it into a safety training.
  6. Morning Huddle is a good tool to keep everyone in the loop as to what’s going on and any changes that are being made.
  7. Training – This is not one and done.  Don’t hesitate to have a refresher especially if you feel your staff needs it.

That was the last violation.  I believe Santa has complied fully and should get a clean bill of health but then you never know what the grinch has up his sleeve.  TOMORROWTHE DECISION

 

whfcardholidayhappy

 

 

 

 

The TopTen OSHA Violations Before Christmas. On the Eighth Day

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Santa received a notice of violation(1926.451) Scaffolding which is severe making it #3 on OSHA’s TopTen violations for 2019.

Think of scaffolding as another way to keep you from falling.  It gives you a stable platform to work on at several stories high if needed.  You can surround your project with scaffolding and work on it safe from all angles while stacking materials and using small pieces of equipment.

There are several kinds of scaffolding.  Single or brick layer’s scaffolding, Double, Cantilever, Suspended, and Trestle.  No matter which one you use it is only as good as it’s base so only a certified individual should direct and train other workers on its assembly.

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Santa forgot to have one of his fore-elves certified and would have understood the procedures to control or minimize the hazards associated with erecting scaffolding and to train other elves so they may participate and assist in the construction.  So guess what?  Here again, training is critical for the safety of everyone involved.

  1. Plan ahead
  2. What kind of conditions will you be dealing with and for how long?
  3. How many people and what kinds of equipment and materials will be used?
  4. Pick your scaffolding
  5. Inspect
  6. Refresher training with all workers involved and how you’ll all proceed
  7. Assemble scaffolding
  8. Inspect. Never assume.
  9. Inspect
  10. Inspect
  11. Taking it down can be as dangerous as putting it up if not more.  Pay attention and stay focused.
  12. As with all training, document with signatures and a copy of the materials used.

It seems like it’s been a long week with so many issues cleaned up at Santa’s workshop and we are now down to the top two.   Friday: On the Ninth Day. 

 

whfcardholidayhappy

 

Burns My Butt – Death Wish

I had previously posted about this construction group and how sloppy a site they’re maintaining.  It is obvious that these workers received no training, have no supervision, don’t care about their own safety and couldn’t care less about putting the residents that live here in danger. (For the record, I don’t live here).

Some numbers for you to think about while you look at the photos below. 2012 – Of 775 construction deaths 269 (34.7%) were from falls.  2013 – Of 796 construction deaths 294 (36.9%) were from falls. When you see someone like the worker below on a roof, alone without any fall protection you know why the numbers are going up.

    warehouseflow.com

warehouseflow.com

This is an exit used by the residents.  The contractor leaves a ladder, bucket and trash right outside the door.  There is NO sign on the inside of the door to warn you of workers outside.  One resident told me the contractor left a ladder partially blocking the main door over the weekend.

   warehouseflow.com

warehouseflow.com

 

Generator running sitting in the walkway and there are no signs or cones to warn you of the operating machinery and the hose runs across the walkway and again there is no signage.

 

 

 

 

   warehouseflow.com

warehouseflow.com

 

 

Notice the boards overlapping to cover the open gap. They are shifting since they are not anchored in any manner.

 

 

 

 

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The bases are not totally flat on the ground.  At least half of the board is hanging over the dirt area which is at least an inch shorter.

 

 

 

 

  warehouseflow.com

warehouseflow.com

 

This guy apparently has a death wish.  Working on the roof of a 3 story building without any safety equipment.

 

 

 

 

 

   warehouseflow.com

warehouseflow.com

 

   warehouseflow.com

warehouseflow.com

How lucky do you feel today?

 

 

 

 

 

 

 

 

 

 

This is what a  poorly run, unsafe operation looks like and unfortunately gives all honest law abiding contractors a bad name.